Component supply to your line
Moulded parts against your drawing, delivered to your assembly location on your batch schedule.
For electronics OEMs and their assembly teams
For electronics manufacturers.
You're building a device with a sealed enclosure, a tactile keypad, a cable exit, or all three. You need the silicone parts to behave predictably alongside sensitive electronics and to arrive at your line ready to assemble. That's what this page is about.
What we hear from electronics buyers
It has to fit, it has to seal, and it can't contaminate the circuits.
Three things dominate electronics-adjacent silicone work. The part has to fit the enclosure or PCB dimensionally without over- or under-clamping. It has to hit the sealing performance the enclosure was designed for. And the silicone itself can't outgas or leach anything that would damage the electronics over the life of the product.
The material grade drives the last one. Platinum-cure silicones without acidic by-products are the default for electronics work; grades with documented outgassing behaviour are used where the product spec calls for it. We record the grade against every batch.
Fit and sealing come from tool design and process control. A well-designed gasket has a defined compression stop, a sealing bead that isn't crossed by the parting line, and a cavity layout that fills consistently even at high volume.
For most electronics customers, we run keypad mats, enclosure gaskets, connector boots and cable strain relief across the same programme. One supplier, one batch record, one shipment schedule.
Common electronics parts
Three shapes of work we take often.
Enclosure sealing
Silicone gaskets and lips for IP-rated enclosures. LSR-injected at real volume, designed to seal without over-clamping the housing.
Tactile input
Keypad mats with defined actuation force, integrated conductive contacts, and printed or moulded graphics.
Cable and connector protection
Overmoulded strain relief, connector boots, sealing plugs. Compression or LSR depending on volume.
What we deliver for electronics customers
Four engagement shapes.
Sub-assembly with your components
Moulded silicone integrated with your metal, plastic or PCB components as a finished sub-assembly.
Enclosure sealing programmes
Gasket design, tooling, moulding and delivery for enclosure programmes across multiple SKUs sharing a base design.
Long-run keypad and membrane production
Full keypad programmes — feel prototyping, tool cut, contact placement, print, coating, and rolling batch supply.
How we'd deliver
The services this sector uses most.
Electronics-grade manufacturing
Silicone moulding for electronics OEMs — insulating gaskets, sealing membranes, keypad mats, connector boots, enclosure seals. Electronics-grade…
See the serviceGasket and seal manufacture
Silicone and rubber gaskets moulded to your drawing, in the grade and hardness your sealing job actually needs. Enclosure gaskets, static fluid…
See the serviceKeypad and button manufacture
Silicone keypad mats and moulded buttons with a defined tactile feel, integrated conductive contacts, and graphics either printed on top or moulded…
See the serviceOther sectors
Where else we work.
Designed and developed in the UK. UK moulding capability, with some higher-volume production placed with trusted partners where that's the right commercial answer.
Get in touch
Tell us the part, the volume, and the timeline.
Rough annual volume, target unit price, and any deadlines. That's enough to work out whether compression, LSR injection or something else is the right tool.
Real people, a real workshop
You deal with the people who make it.
No call centre and no middlemen. When you contact TCI Products, you speak to the team who design, build and check your mould.
- A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
- Real people on the phoneCall the team on 01789 224228, Monday to Friday.
- The same team on every jobDesign, production and aftercare come from the people you see here.
- Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
Thomas LaneManaging Director
George PrestonDesign & Project Manager
Kelly BallingerHead of Partnerships
Jim AndertonProduction Manager
TheodoreEmployee Welfare