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Project records

See our project records.

Browse real manufacturing examples across silicone, rubber and overmoulding work to see how different products were made and which approaches may suit your application.

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In this section

What you will find

This section brings together examples of projects we have supported, from seals and gaskets to buttons, grips, diaphragms and overmoulded parts. It is here to help you see how similar products are approached in practice.

If you already know your product type, start with the page that looks closest to your part or end use. If not, compare pages by material, function or assembly method to narrow down the most relevant route.

Wearables brand's overmoulded button assembly

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Medical device OEM's LSR gasket in volume

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Consumer audio brand's ear tip production

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Precision electronics maker's keypad batch

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Automotive tier-2 supplier's moulded seal

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Haptics brand's silicone diaphragm

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Wellness product's silicone applicator tip

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Sportswear brand's overmoulded whistle

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Outdoor brand's rubber grip production

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Domestic appliance OEM's silicone valve

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Marine equipment maker's sealed connector overmould

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Industrial pump maker's fabric-reinforced diaphragm

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If you are not sure which example is closest to your product, get in touch and we can help point you in the right direction.

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Other sections

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Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Products, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
The TCI design and project office.
The TCI design and project office.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team