Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

OEM route · sealing components

Gasket and seal manufacture.

Silicone and rubber gaskets moulded to your drawing, in the grade and hardness your sealing job actually needs. Enclosure gaskets, static fluid seals, dynamic seals, sealing lips and O-ring alternatives — all sit within the same manufacturing capability.

SealingStatic or dynamic
SiliconeOr rubber family
Any shapeMoulded to drawing
UKMade

What a gasket has to do

Seal, stay sealed, and survive the environment.

Different gasket materials beside mating flanges on a workshop bench
Material choice shapes how a gasket performs

A gasket has a specific job: create and maintain a sealed interface between two mating surfaces. It has to compress to a controlled percentage of its free height, spring back if the joint is opened and reclosed, and survive whatever fluid, temperature, chemical or vibration the interface throws at it.

The material choice is where most gasket work is won or lost. Silicone is excellent across a wide temperature range and for anything food, medical or electronics adjacent. EPDM handles water and mild chemicals well. Nitrile handles hydrocarbons. Fluorosilicone handles both and is expensive. We'll match the grade to the environment, not the other way round.

Geometry matters as much as material. A well-designed gasket has a controlled compression stop, a defined sealing lip or bead, and features that stop it extruding into places it shouldn't. A bad drawing plus a good material still gives you a leaking seal.

For most sealing jobs, compression moulding is the right route below tens of thousands a year. LSR takes over above that. Very thin flat gaskets sometimes make more sense die-cut from sheet — we'll flag that route if it fits.

Drill down

4 ways we run gaskets and seals.

Each variant has its own page with the specifics: where it fits, how we run it and what to send us.

O-rings

The simplest seal there is, and the one most often specified wrongly. We supply custom O-rings, and we'll tell you when a standard one…

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Flat gaskets

Enclosure lids, flanges, pump covers, lighting housings. Flat gaskets do a lot of quiet work, and the right way to make one depends mostly…

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Lip seals

A lip seal works by flexing against a moving surface. The quality of that lip — its thickness, angle and edge — decides whether it seals,…

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Bespoke gaskets

Some seals don't fit any category. A seal that wraps a corner, locates on pegs, seals two faces and doubles as a cushion. Those are the…

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Where sealing gets specific

Three sealing jobs with different answers.

Enclosure seals

Sealing lips on electronics or medical enclosures. Usually LSR-injected in silicone, designed to hit an IP rating without over-clamping the housing.

Static fluid seals

Flat and shaped gaskets between two rigid mating faces. Compression-moulded in silicone, EPDM or nitrile depending on what's on the other side.

Dynamic seals

Sealing lips on moving components — wipers, shaft seals, valve seats. Material chosen for wear as much as for sealing.

Tray of silicone O-rings, flat gaskets and profile seals
Detail: tray of moulded O-rings, gaskets and profile seals on a stainless inspection bench.

How a gasket job runs

From drawing to moulded seal.

Same manufacturing route as any moulded part. The difference is in the material selection conversation and the inspection criteria on the sealing feature.

  1. Environment and material sign-off

    We ask what the gasket seals against — fluids, temperatures, chemicals, how often the joint is opened. That drives material selection and grade recommendation.

  2. Geometry review

    A quick DFM pass on your drawing: compression percentage, sealing bead geometry, any features that need adjusting to seal reliably at volume.

  3. Tool design

    Cavity layout, gate position (away from sealing faces), flash groove placement, and cavity count sized to the annual quantity.

  4. Moulded and inspected

    Standard moulded cycle. First-off gaskets are inspected on the sealing face, not just for overall dimensions. If the seal lip has a witness line, the tool is corrected before the run continues.

  5. Batch traceability

    Material batch recorded against every run. For sealing parts that end up in regulated environments, the batch record is part of what you buy.

To quote it

What we need on gasket enquiries.

01

The interface it seals

What's on either side — housing material, mating face finish, joint style. That's more useful than the gasket drawing on its own.

02

The environment

Temperature range, fluids or gases in contact, chemical exposure, expected life. We match the material to that, not to a datasheet default.

03

Assembly method

Whether the joint is bolted, snap-fitted, or under permanent compression. Different compression profiles suit different assembly methods.

04

Volume and continuity

Small sealing gaskets often run compression across a mixed programme; large annual volumes justify dedicated LSR tooling.

Four gasket and seal types arranged for comparison on a workshop bench
Different gasket and seal forms side by side

Related routes

Where this connects.

Compression moulding

Solid silicone or rubber pre-formed, loaded into a heated steel tool, and pressed under cure. Sensible tooling cost, thousands of parts per tool, and…

Read more

LSR injection moulding

Two-part liquid silicone metered, mixed, injected cold and cured hot. The cleanest route we have for medical, wearable and electronics parts at…

Read more

Electronics-grade manufacturing

Silicone moulding for electronics OEMs — insulating gaskets, sealing membranes, keypad mats, connector boots, enclosure seals. Electronics-grade…

Read more
Designed and developed in the UK. UK moulding capability, with some higher-volume production placed with trusted partners where that's the right commercial answer.

At a glance

The idea in a picture.

From drawing to delivered parts

  1. 01Drawing or sampleYour part and where it is used
  2. 02Material and routeCompound and process agreed
  3. 03PrototypeReal parts to test
  4. 04Sign-offYou approve the samples
  5. 05Production toolBuilt for your volumes
  6. 06Batches and checksInspected and delivered

Swipe to see the whole diagram

Parts are signed off before production tooling is made, so there are no surprises later.

Get in touch

Tell us the part, the volume, and the timeline.

Rough annual volume, target unit price, and any deadlines. That's enough to work out whether compression, LSR injection or something else is the right tool.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Products, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI design and project office.
The TCI design and project office.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team