What we make
Overmoulding for complex parts.
Explore the different ways we mould silicone onto components, from inserts and cables to rigid substrates and protected electronic hardware.
In this section
Choosing an overmoulding route
This section covers the main overmoulding options we make at TCI Products, including silicone bonded onto plastic or metal parts, encapsulated hardware, cable assemblies and components with built-in inserts.
Each page explains where that approach works best, what it is designed to protect or improve, and how the starting component affects the final part. If you are comparing options, start with the page that most closely matches your base component.

Overmoulding
Silicone onto plastic or metal
Explore
Insert moulding
Metal and threaded inserts
Explore
Hardware encapsulation
Sealing electronics in silicone
Explore
Cable and connector overmould
Strain relief and sealing
Explore
Substrate overmould
Bonded to rigid parts
ExploreIf you are not sure which overmoulding approach fits your part, get in touch and we can help you narrow it down.
Real people, a real workshop
You deal with the people who make it.
No call centre and no middlemen. When you contact TCI Products, you speak to the team who design, build and check your mould.
- A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
- Real people on the phoneCall the team on 01789 224228, Monday to Friday.
- The same team on every jobDesign, production and aftercare come from the people you see here.
- Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.



Thomas LaneManaging Director
George PrestonDesign & Project Manager
Kelly BallingerHead of Partnerships
Jim AndertonProduction Manager
TheodoreEmployee Welfare
