Ear tips
Single and multi-flange tips in size ranges.
Wearable and consumer parts · Ear tips and audio parts
Ear tips and audio parts.
Ear tips seal the ear canal, shape the sound and decide whether headphones are comfortable. They're small parts that customers notice.
The detail
Fit, seal and sound
An ear tip has to seal without pressure, stay put during movement, and be consistent across sizes so each size feels like part of the same family.
We mould tips in soft LSR grades for thin, consistent walls, and keep size ranges in step so small, medium and large feel related.
Where it fits
Audio parts we make
Acoustic seals
Seals around drivers and ports.
Grommets and dampers
Parts isolating drivers and cables.
How we run it
How we make them
Size range design
Tips designed as a family.
Soft LSR moulding
Thin walls moulded consistently.
Visual inspection
Checks for tears, flash and inclusions.
Paired packing
Packed by size and colour.
To quote it
To quote it
Nozzle dimensions
The tip has to grip the headphone.
Sizes and colours
How many in the range.
Softness
A reference tip helps.
Volume
Launch and repeat.
At a glance
The idea in a picture.
From drawing to delivered parts
- 01Drawing or sampleYour part and where it is used
- 02Material and routeCompound and process agreed
- 03PrototypeReal parts to test
- 04Sign-offYou approve the samples
- 05Production toolBuilt for your volumes
- 06Batches and checksInspected and delivered
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Questions
What people usually ask.
Can you make memory-foam style tips?
We make silicone tips. Foam tips are a different process we don't run.
Can tips be made in medical-grade silicone for hearing devices?
Yes, with documented grades.
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Back to the overviewDesigned and developed in the UK. UK moulding capability, with some higher-volume production placed with trusted partners where that's the right commercial answer.
Get in touch
Tell us the part, the volume, and the timeline.
Rough annual volume, target unit price, and any deadlines. That's enough to work out whether compression, LSR injection or something else is the right tool.
Real people, a real workshop
You deal with the people who make it.
No call centre and no middlemen. When you contact TCI Products, you speak to the team who design, build and check your mould.
- A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
- Real people on the phoneCall the team on 01789 224228, Monday to Friday.
- The same team on every jobDesign, production and aftercare come from the people you see here.
- Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
Thomas LaneManaging Director
George PrestonDesign & Project Manager
Kelly BallingerHead of Partnerships
Jim AndertonProduction Manager
TheodoreEmployee Welfare