Bidford-on-Avon, Warwickshire. Mon to Fri.01789 224228

Tooling and part continuity · Tool refurbishment

Tool refurbishment.

A well-looked-after tool keeps making good parts for years. Refurbishment catches wear before it becomes a quality problem.

Tool refurbishmentVariant
Tooling and part cParent route
DocumentedBatch record
UKMade

The detail

Maintenance, not heroics

Rubber moulding tools wear slowly: parting lines round off, vents clog, surface finishes dull and flash creeps up. The parts still come out, but each batch needs a bit more trimming.

Scheduled refurbishment — cleaning, re-polishing, vent clearing and replacing worn components — restores the tool before quality slips. We record what was done in the tool's history.

Close view of mould tool wear and refurbished vent and surface details

Where it fits

Refurbishment work

Deep cleaning

Removing built-up residue and release agent.

Surface restoration

Re-polishing or re-texturing cavity surfaces.

Component replacement

Worn pins, bushes and inserts replaced.

Refurbished steel mould tool with restored cavities and replacement components on bench
Restored cavities and replacement tool components on the bench

How we run it

How we handle it

  1. Condition assessment

    Wear measured and photographed.

  2. Refurbishment plan

    Work agreed with you, with the cost.

  3. Work carried out

    In-house or with our toolmaking partners.

  4. Trial and sign-off

    Parts checked against references before production.

To quote it

To quote it

01

Tool details

Photos and part drawings.

02

The symptom

Flash, finish, dimensions or damage.

03

Remaining life needed

How many more years.

04

Spare tooling

Whether production must continue during the work.

Questions

What people usually ask.

When should a tool be replaced instead?

When refurbishment cost approaches a new tool or wear affects critical features. We'll give you both options.

Can you refurbish tools made elsewhere?

Yes. See tool transfer.

Keep exploring

More from tooling and part continuity.

Tool transfer

Your supplier has closed, moved, or stopped being reliable. You own the tools. We'll take them in, check them, and get parts running again.

Open this variant

Tooling and part continuity overview

For parts that will be in production for years — components inside a device family, sealing parts on long-lived equipment, consumer parts…

Back to the overview
Designed and developed in the UK. UK moulding capability, with some higher-volume production placed with trusted partners where that's the right commercial answer.

Get in touch

Tell us the part, the volume, and the timeline.

Rough annual volume, target unit price, and any deadlines. That's enough to work out whether compression, LSR injection or something else is the right tool.

Real people, a real workshop

You deal with the people who make it.

No call centre and no middlemen. When you contact TCI Products, you speak to the team who design, build and check your mould.

  • A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
  • Real people on the phoneCall the team on 01789 224228, Monday to Friday.
  • The same team on every jobDesign, production and aftercare come from the people you see here.
  • Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.
The TCI design and project office.
The TCI design and project office.
The TCI workshop, with moulds on the bench mid-build.
The TCI workshop, with moulds on the bench mid-build.
A stack of TCI silicone moulds.
A stack of TCI silicone moulds.
  • Thomas LaneManaging Director
  • George PrestonDesign & Project Manager
  • Kelly BallingerHead of Partnerships
  • Jim AndertonProduction Manager
  • TheodoreEmployee Welfare
Meet the team